Quoting myself from July 4, 2007:
Forget about the lousy Dremel brand cutoff discs ...
look for Gyros brand -
http://www.gyrostools.com
# 11-32156 and grab their mandrel model # 80-1800
I use the Dremel tool mostly for cutting IEC Power connector holes in
Hammond steel chassis, and the Gyros last forever, and I've never
had one shatter like the Dremel brand.
Ace Hardware has them, and I have two extra packs, because
they last forever.
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BTW ... I hate working with aluminum, it's so messy. I needed to
cut a DIN sized hole for a Kenwood car radio in an aluminum rack
panel a week or so ago, so I used the trusty Dremel and Gyros
wheel ... after the first 4" of the hole the smelly aluminum dust
was flying and the Dremel got hot and smoked and then flamed
out. Damn! I checked their web site and they said maximum
repair price for the 400XPR was $ 40 and $ 3 shipping so I sent
it in. A few days later a box came with a new model 4000, a
free tool, and a pen. Not a pen with a Dremel logo or anything,
just a plain black Papermate stick pen. Hmmm ... oh - I see,
there was a survey to fill out, they certainly got a good review
from me. Just now, I googled the 400XPR to make sure I got
the model number right, and apparently I'm not the only one
who smoked one!
quote:"My XPR 400 just burnt up as well - lots of smoke followed quickly by a short burst of flames."
Anyway - they didn't ask for a receipt or date or anything,
so they a thumbs up from me.