My Eiclone Build (image heavy)

a DIY, modified Mullard 5-20 monoblock design

My Eiclone Build (image heavy)

Postby bootsie » Tue Mar 31, 2015 7:45 am

I thought I'd document my Eiclone build here.
This is my first foray into tubes - I've previously made a 5-channel power amp using Hypex modules and the Boozehound Labs Phono pre-amp kit, but this is a level up in complexity for me.

After ordering the PCBs I ordered all of the parts required, mainly from Mouser but as I'm in the UK the Hammond transformers came from http://www.bluebellaudio.com/. Philip is extremely knowledgeable and recommended I use JJ KT88s instead of EL34s, a Tube Doctor 7025 RT010 instead of a 12AX7 and a Tung Sol 6SN7GTB. This was all ordered from http://www.hotroxuk.com/ who were excellent and cheap.

The box of parts arrived so I could start the build:

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Here's the bare Eiclone Rev B PCB:

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I soldered all the small components on first and then the larger ones. I'm going to mount the PCB upside down in the chassis so the tube sockets are on top and the other components on the bottom.
I used Orange Drop coupling caps but only because I mis-ordered the original ones and figured these looked cool ;-)
Component side (will be the bottom) completed:

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The tube sockets were a bit of a nightmare to solder straight and level. There must be a trick to this but I didn't find it.

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Both boards finished, now onto the chassis.
This will be my least favourite part - I'm terrible at any sort of metalwork. I'm using a Hammond 16x8x2 1441-26BK3 chassis which is steel rather than aluminium so not the nicest thing to cut.
I planned the design using CAD software - output transformer at the back of the chassis, power transformer at the front and the choke directly underneath. I printed this out to scale and literally stuck it onto the case with tape:

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I centre-punched the drill marks and then proceeded to drill all of the holes required. I used a step drill bit to do everything other than the tube sockets. I did those with a punch which made a nice clean job of it.

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The cutout for the IEC power socket I did with a Dremel and a cutting disc. I had to grind a little more material away afterwards in a few places but a trial fit with the IEC socket showed that most of my terrible metalwork would be hidden by the bezel.

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There was quite a bit of deburring to do on the inside of the chassis - I did this gently with the step bit.

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Time to trial-fit everything together now. I bought some nice black button head screws to try and keep everything looking neat. The holes for the tube sockets were slightly off-centre as I found it almost impossible to keep the drill and the case still when drilling the pilot holes for the punch, but luckily it doesn't look too bad. I'm covering up the access hole for the bias pots with a rubber blanking grommet. These cases were originally a stop-gap until I had a nice wooden chassis made, but since they turned out so well I'll probably keep them like this.

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Onto the final assembly now - the internal wiring. I tried to keep the power as far away from the input signal as possible. Lots of sticky pads and cable ties used. I've kept some of the unused cabling from the transformers in case I want to change things around later or reuse them for something else.

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After a couple of false starts in the testing phase (the bias test points TP1 and TP2 don't work until the tubes are plugged in - I set -50V using Pin 5 on the KT88 sockets) I was ready to power up.
The both worked first time! I've set the bias on the KT88s to 65ma (650mV at TP1 and TP2) at the moment but will go back and re-check at regular intervals.

This is the end result:

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and here they are installed:

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I'm very happy with the sound but they've been running for less than 2 hours so far so I'll give them time to bed in and then re-check everything.
I'm off to listen to them now, thanks for reading.
bootsie
 
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Re: My Eiclone Build (image heavy)

Postby pmarcin » Tue Mar 31, 2015 8:51 am

How sweet it is. Your metalwork looks like mine, Keep us posted, :$
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Re: My Eiclone Build (image heavy)

Postby WA4SWJ » Tue Mar 31, 2015 5:02 pm

Nice work and congratulations!!!
Ed Long
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Re: My Eiclone Build (image heavy)

Postby Shannon Parks » Wed Apr 08, 2015 6:39 pm

Congrats on the beautiful amps, Steve! I tip my hat to anyone that drills out their own chassis. And thanks for the great picture documentation for us, too. (wine)

Shannon
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